Global Industrial Automation

PRODUCTION SUPPORT • CONTROLS • INTEGRATION

Over 30 Years Optimizing
High-Speed Manufacturing.

From international factory acceptance testing and robotic integration across Europe and Japan to production improvement throughout North America, GIA delivers practical automation expertise backed by hundreds of documented projects.

30+Years in Industry
1996Hands-On Since
100sDocumented Projects
3Continents Supported

We make production systems run better.

GIA combines decades of hands-on manufacturing experience with advanced controls engineering. We support existing production, improve underperforming lines, integrate new equipment, and develop complete PLC and HMI solutions from concept through commissioning.

The goal is simple: understand the real production problem, solve the root cause, and leave the operation more reliable, maintainable, and productive than we found it.

Support built around real production needs.

Not generic programming hours—focused engineering support that improves how the entire system performs.

01

Production Support & Improvement

On-site troubleshooting and performance optimization for plants that need practical answers fast.

  • Recurring downtime and root-cause analysis
  • Conveyor coordination, accumulation, and line balancing
  • Throughput, reliability, and changeover improvement
  • Operator and maintenance support
03

Commissioning & Validation

Independent technical support from factory testing through live production handover.

  • FAT and SAT support
  • Startup and production ramp-up
  • Acceptance testing and performance validation
  • Controls modernization and legacy upgrades

Three decades on the production floor.

Scott Lyda began working in manufacturing in 1996, building broad experience across injection molding, high-speed bottling, packaging, robotics, process systems, visualization, and complete production-line integration.

Production Perspective

Controls decisions are made with throughput, reliability, operators, maintenance, and long-term serviceability in mind.

Complete Lifecycle

Experience spans concept, programming, installation, FAT, commissioning, startup, optimization, and ongoing support.

International Work

Factory acceptance testing and integration experience across Europe, FANUC robotics work in Japan, and plant support across North America.

Documented Results

Hundreds of field reports, commissioning records, project photos, and test results support the depth of experience behind GIA.

We listen before we program.

Operators and maintenance personnel live with the equipment every day. They know the recurring failures, workarounds, and patterns that may not be obvious from a PLC screen.

GIA works directly with the people closest to the process, observes the line in operation, and separates symptoms from root causes before making changes. That collaboration creates solutions that work in the real production environment—not just on paper.

Listen first Fix root causes Design for maintenance Document the work Leave it better
The PLC is a tool. The real job is understanding why production is struggling and making the complete system perform better.

— The philosophy behind Global Industrial Automation

Work that can be seen—not just claimed.

Selected examples from a much larger archive of controls, integration, commissioning, and production-improvement projects.

Legacy industrial controls panel before modernization
Before
Modernized remote I/O industrial controls panel
After
CONTROL SYSTEM MODERNIZATION

Legacy panel transformed into a maintainable remote I/O system.

Complete control architecture redesign, remote I/O conversion, organized field termination, and new PLC software developed from scratch.

Industrial process pumps and piping installation
PROCESS CONTROL

Water-treatment system expansion.

Pump sequencing, VFD integration, PID pressure control, process automation, startup, and commissioning.

Custom industrial HMI visualization for process control
HMI & VISUALIZATION

Operator-focused visualization built around the process.

Custom HMI development with equipment status, operating modes, level indication, alarms, and process diagnostics.

Broad platform experience. One production-first mindset.

SiemensAllen-BradleyCODESYSFactoryTalk SCADAVisual StudioFANUC RoboticsMachine Vision ConveyorsMotion ControlVFDsRemote I/O Industrial NetworksProcess ControlCommissioningFAT / SAT

Need a line running better, a project integrated, or a difficult issue finally resolved?

Tell us what is happening, what equipment is involved, and what success looks like. GIA supports manufacturers across North America and selected international projects.